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iPod Video 5G — New Custom Thin 2000mAh Battery

iPod Video 5G — New Custom Thin 2000mAh Battery

Regular price $22.95 USD
Regular price Sale price $22.95 USD
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Battery Custom thin-profile

Replacement rechargeable battery for iPod Video 5G. Use it for poor runtime, swelling, or power loss after cable and power-source checks, while remembering that bad storage or board faults can imitate battery trouble.

Product Overview

New Custom Thin 2000mAh Battery is the replacement battery option for thin 30GB iPod 5th Generation (Video) custom builds.

Check this before anything else: this is a custom high-capacity cell for a build that has room for it. It is the wrong choice for a standard iPod still running its original hard drive, where the drive and its bumpers take the space the pack needs — that build wants the standard thin battery. Confirm what is actually inside your iPod, and the clearance left over it, before ordering.

Use the Compatible Variants table below to confirm capacity, color, case, or order-number fitment. Verify the installed storage stack, rear case clearance, and battery dimensions before ordering this custom high-capacity cell.

Choose this part when your iPod shows Won't Charge, Battery Drain, Won't Turn On, or Shuts Down Randomly; the checks below help confirm the right part before you order.

If a known-good battery, cable, and power source still do not restore stable power, the problem might be the dock connector, battery connector, or something on the board, not just the battery.

Choose Your Option

This part comes in multiple variants. Confirm your iPod's capacity, case depth, and order number before ordering.

30GB / Thin Replacement Battery (Thin — 30GB) Capacity: 30GB · Case: thin

Use this linked battery option only for 30GB thin-case iPods and the order numbers shown here.

View this option →
60GB/80GB / Thick Replacement Battery (Thick — 60/80GB) Capacity: 60GB/80GB · Case: thick

Use this linked battery option only for 60GB/80GB thick-case iPods and the order numbers shown here.

View this option →
2000mAh / Custom Thin New Custom Thin 2000mAh Battery Capacity: 2000mAh custom · Case: thin

Fits thin 30GB iPod Video 5G / 5.5G builds when the installed storage stack and rear case leave enough clearance. This is a custom high-capacity option, not an Apple OEM capacity.

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What Is Included

New Custom Thin 2000mAh Battery One plastic pry tool 1-year limited warranty

Condition: New custom replacement part. Quantity and exclusions: The listed part, set, pair, or configuration above is supplied with exactly one plastic pry tool. No other parts, tools, adhesives, or materials are included unless they are explicitly listed above.

Quick Buying Check

Buy this when

  • Short runtime or sudden shutdowns: A tired battery usually shows up as short play time, sudden shutoffs under load, or an iPod that dies even while the meter still claims it has charge.

Diagnose first when

  • If it loops when the drive spins, keep storage and the hard-drive cable in the diagnosis instead of treating it as battery-only.
  • If the pack is swollen, leaking, or pushing on the case, stop using it and treat the replacement as a safety repair.
  • Match the battery to thin 30GB or thick 60GB/80GB case thickness before ordering.

Do not buy for

  • Match the battery to the case depth before ordering; 30GB thin and 60GB/80GB thick iPods do not use the same cell.
  • Do not use this part for: Any stock hard-drive build where the 2000mAh cell does not clear the installed drive, adapter, or rear case.
  • No-power or no-charge behavior can also come from the dock connector, USB power check, battery connector, board-level power check, or a disconnected battery.
  • Shutdowns during restore or drive activity can point to storage or cable trouble before the battery.

Specifications & Fitment

Part Details

Detail Value
Model Number A1136
EMC EMC 2065
Condition New custom battery
Battery Capacity 2000mAh custom aftermarket (not Apple OEM)
Device Storage 30GB thin 5G / 5.5G
Chemistry Li-Ion
Voltage (Nominal) 3.7V
Charge Voltage 4.2V
Connector Brown slide-up FPC latch
Soldering Required No

Compatible Variants

Order Number Capacity Color Case Compatible Notes
MA146LL/A 30GB Black thin (0.43 in) Yes— fits the thin case Owner-verified: fits thin 30GB builds that have the clearance — a stock hard drive and its bumpers usually do not leave it; that build wants the standard thin 616-0229 battery
MA446LL/A 30GB Black thin (0.43 in) Yes— fits the thin case Owner-verified: fits thin 30GB builds that have the clearance — a stock hard drive and its bumpers usually do not leave it; that build wants the standard thin 616-0229 battery
MA452LL/A 30GB U2 Special thin (0.43 in) Yes— fits the thin case Owner-verified: fits thin 30GB builds that have the clearance — a stock hard drive and its bumpers usually do not leave it; that build wants the standard thin 616-0229 battery
MA664LL/A 30GB U2 Special thin (0.43 in) Yes— fits the thin case Owner-verified: fits thin 30GB builds that have the clearance — a stock hard drive and its bumpers usually do not leave it; that build wants the standard thin 616-0229 battery
MA002LL/A 30GB White thin (0.43 in) Yes— fits the thin case Owner-verified: fits thin 30GB builds that have the clearance — a stock hard drive and its bumpers usually do not leave it; that build wants the standard thin 616-0229 battery
MA444LL/A 30GB White thin (0.43 in) Yes— fits the thin case Owner-verified: fits thin 30GB builds that have the clearance — a stock hard drive and its bumpers usually do not leave it; that build wants the standard thin 616-0229 battery
MA147LL/A 60GB Black thick Check clearance Owner-verified: the thin-profile 2000mAh cell has gone into thin and thick 5G/5.5G builds — check the clearance left by your own storage stack first
MA003LL/A 60GB White thick Check clearance Owner-verified: the thin-profile 2000mAh cell has gone into thin and thick 5G/5.5G builds — check the clearance left by your own storage stack first
MA450LL/A 80GB Black thick Check clearance Owner-verified: the thin-profile 2000mAh cell has gone into thin and thick 5G/5.5G builds — check the clearance left by your own storage stack first
MA448LL/A 80GB White thick Check clearance Owner-verified: the thin-profile 2000mAh cell has gone into thin and thick 5G/5.5G builds — check the clearance left by your own storage stack first

Diagnostic Failure Cards

Use these model-specific failure cards to decide whether this battery is the right part, a nearby part needs checking first, or escalation makes more sense after simpler checks.

Symptom What it means & what to check
Symptom remains after basic checks

What you may see: The iPod still points back to New Custom Thin 2000mAh Battery after cable seating, battery stability, and nearby connector checks.

Check first: Retest with known-good cables or adjacent parts where practical before ordering.

Check next: A nearby cable, connector, battery, storage device, display path, audio path, or board path can mimic a bad battery.

Symptom changes when touched or reseated

What you may see: The symptom changes after moving the part, reseating a cable, or applying light pressure near the connector path.

Check first: Inspect the connector, latch, flex, solder joints, and nearby board area for damage or corrosion.

Check next: This can still be a connection issue rather than a failed battery alone.

Problem began after another repair

What you may see: The issue started immediately after opening the iPod, replacing another part, or disturbing an internal cable.

Check first: Reopen only as far as needed and inspect the exact area touched during the previous repair.

Check next: Post-repair symptoms often trace to seating, latch, screw, or cable issues before New Custom Thin 2000mAh Battery itself is confirmed bad.

Battery ribbon, connector, or contact path

What you may notice

  • People describe symptoms that change after opening the iPod, reseating parts, or disturbing nearby flex cables.
  • A symptom starts after opening the iPod or disturbing an internal flex cable.

Diagnose first when

  • Inspect the relevant ribbon and board connector before replacing the part.
  • Look for lifted latches, bent contacts, debris, corrosion, creases, or torn flex material.
  • Check whether the symptom changes after careful reseating.
  • Test with a known-good charger and cable, then note whether the iPod only works while plugged in or fails again under load.

Similar issues to separate

  • The battery may be fine while its ribbon, connector, latch, or contact path is loose, dirty, damaged, or not fully seated.
  • Connector seating, ribbon damage, or ground-path issues can involve this part, a nearby connector, or a board path.
  • Choose this battery only when the part's own flex or contact path is damaged.

When this battery fits

  • The iPod 5th Generation Video comes in thin (30GB, 0.43") and thick (60/80GB, 0.55") cases, and case depth is the rule for the original cells: the 30GB is the thin case and the 60/80GB the thick one. This is a thin-profile custom pack, so the thin 30GB build is its home route. Fitting a thin-profile cell into a thick case is a clearance and retention question rather than a proven prohibition — measure the pack, its connector and the clearance you actually have before ordering.
  • Handle damaged, hot, punctured, or suspect batteries as a safety issue. Do not charge them or continue a repair until the battery condition is understood.
  • If the display shows pressure marks, dark spots, bowing, or lifting after repair or battery replacement, stop reassembly and inspect internal fit before treating the display alone as failed.

Where this battery does not fit

  • Any build where the pack does not clear what is already inside — most often a stock hard drive with its bumpers. Clearance, not capacity, is what stops this cell going in.
  • Any iPod outside the 5G / 5.5G Video family.

Check another part first

  • Check the board-side connector or adjacent cable first when the damage is not on the replaceable assembly.

Repair or replacement paths

  • Reseat or clean only where the repair procedure supports it.
  • Replace the battery when the flex, connector tail, or assembly contact path is physically damaged.
Dock, USB, sync, or charging connection trouble

What you may notice

  • People describe charging, USB recognition, sync, or dock-connector behavior that is intermittent or missing.
  • Charging, USB recognition, sync, or dock behavior is intermittent or missing.

Diagnose first when

  • Try a known-good cable, charger, and computer port before opening the iPod.
  • Inspect the dock connector for debris, bent pins, corrosion, or looseness.
  • Separate charging-only failure from computer-recognition or sync failure when choosing a part.

Similar issues to separate

  • The battery can be involved, but cable condition, port contamination, battery state, storage behavior, or board damage can create overlapping symptoms.
  • Check dock / usb / sync route, connector seating, and board-side damage before ordering.
  • Choose this battery only when charging, sync, or dock behavior is tied to this part or its connector path.

Check another part first

  • Check cable, charger, battery, storage restore state, and board condition when the dock path is not clearly isolated.

Repair or replacement paths

  • Replace the battery when inspection points to this part's role in the dock, USB, sync, or charging path.
  • Continue battery, storage, or board diagnosis when the port looks healthy but power or sync still fails.
Liquid, corrosion, or residue near this part

What you may notice

  • People describe symptoms after liquid exposure, dirty contacts, corrosion, or residue around internal parts.

Diagnose first when

  • Look for corrosion, residue, lifted contacts, or darkened connector areas.
  • Check whether damage is on the replaceable part or on the board-side connector.

Similar issues to separate

  • Choose this battery only when corrosion damaged the part or its flex.

Check another part first

  • Check the board connector and nearby assemblies first when corrosion is not limited to this part.

Repair or replacement paths

  • Replace the battery when liquid damage is on that assembly or flex path.
  • Continue board or connector repair diagnosis when corrosion is outside the replaceable part.
Fitment or model-variant mismatch

What you may notice

  • People ask whether a similar-looking part from another capacity, case thickness, or generation will work.

Diagnose first when

  • Match the battery to thin 30GB or thick 60GB/80GB case thickness before ordering.
  • Match the exact model, generation, capacity, and case style shown for the product.
  • Do not use a symptom to override fitment: a wrong-variant part can create new symptoms after installation.

Similar issues to separate

  • This battery may help only when it matches the model and variant being repaired.

Check another part first

  • Check fitment before replacing nearby parts or ordering another copy of the same wrong variant.

Repair or replacement paths

  • Use the battery variant matched to the exact iPod.
  • Recheck fitment before diagnosing a newly installed part as defective.
Power, charging, or runtime symptoms

What you may notice

  • People describe short runtime, charging trouble, sudden shutoff, or an iPod that will not reliably power on.

Diagnose first when

  • Test with a known-good charger and cable before opening the iPod.
  • Note whether the iPod shows charging, briefly powers on, shuts down under load, or never wakes at all.
  • If the symptom began after service, inspect the battery connector and nearby flex paths before replacing another part.
  • To measure runtime, time repeated album playback with the backlight and equalizer off and the volume held steady before judging a new battery.

Similar issues to separate

  • The 5G thin 30GB and thick 60GB/80GB models use different batteries. The thin battery can physically fit in a thick case but has less capacity; the thick battery will not fit in a thin case.
  • The battery can be the cause, but charging, dock, storage, or board paths can create similar power behavior.
  • Check power / charge / runtime route, connector seating, and board-side damage before ordering.
  • Choose this battery only when the power, charging, or runtime pattern is tied to this part or its connector path.
  • Choose this battery when the symptom remains isolated to this assembly, its ribbon, or its connector path after first checks.

Check another part first

  • Check charger/cable behavior, dock connector condition, storage startup clues, and board damage when the symptom is not isolated to battery performance.

Repair or replacement paths

  • Replace the battery when inspection or repeat testing points to this part as the failing path.
  • Keep dock connector, storage, and board diagnosis in scope when charging behavior is inconsistent or no power path is confirmed.
Symptoms changed after repair or reassembly

What you may notice

  • People describe a new problem appearing immediately after battery, storage, display, audio, or control work.
  • A new symptom appeared after battery, storage, audio, display, or control work.

Diagnose first when

  • Reopen only as far as needed to inspect the areas touched during the repair.
  • Compare the new symptom with what worked before the repair.
  • Check cable seating, latch position, and part variant before replacing a second part.

Similar issues to separate

  • A post-repair symptom can involve the battery, but disturbed ribbons, latches, grounding, connector seating, or the wrong variant part are common checks before ordering again.
  • Check post-repair regression, connector seating, and board-side damage before ordering.
  • Choose this battery only when the part itself was torn, creased, or damaged during service.

Check another part first

  • Check the exact connector or assembly disturbed during the repair before treating the new part as failed.

Repair or replacement paths

  • Correct seating, latch, or variant problems first.
  • Replace the battery when the repair damaged that assembly or its flex path.
Fitment and inspection notes
  • Use this custom thin route for 30GB thin-case 5G/5.5G builds only after verifying physical clearance. This is a custom high-capacity battery option, not an Apple OEM capacity claim.
  • The 60GB and 80GB thick-case Video models need the thick battery page unless you are building a verified custom storage stack.
  • Any stock hard-drive build where the 2000mAh cell does not clear the installed drive, adapter, or rear case.
  • Any iPod model outside the iPod Video 5G / 5.5G thin 30GB family.

Repair considerations

Run these checks before replacing the battery — they confirm the battery is the right fix and not a nearby fault:

  • Let alcohol or liquid cleaning dry before power-up
  • Swollen or damaged batteries require safety framing
  • Try known-good cable, charger, USB port, or computer
  • Replace battery

Do Not Buy / Problems This Battery Does Not Fix

Situation Start here instead
Variant or capacity does not match this listing Not compatible with other iPod families. Use the model selector or find your iPod model in the catalog.
You see a folder icon, clicking noise, or restore failure Check the drive or flash media, storage cable, adapter seating, formatting, and restore path before replacing any part. A folder with an exclamation mark means the iPod cannot find its storage — the drive, its ribbon cable, or the software on it; a red X or a sad-face iPod is the same message in another style.
Only the screen is affected and everything else works Start with the screen, display ribbon, backlight path, and battery-swelling inspection.
Cable, computer, sync, or port behavior is the primary problem Check the charger, cable, port condition, and battery connector before replacing the battery.
Recent service or connector disturbance is the main clue Inspect the disturbed connector, latch, ribbon, flex path, and corrosion signs before ordering another battery.
Charging, swelling, runtime, or power is the primary problem Confirm power, charging, and pack-condition clues before replacing this part.
Your iPod still has its original hard drive Keep the standard thin battery listing; the 2000mAh cell is for flash-storage builds (owner-verified).

Install Overview

Before You Start

Confirm the model and reset state

Turn Hold off, use the reset sequence for this generation, and confirm the model and variant before opening the iPod.

Open the case slowly

Treat case opening as the highest handling risk. Work around the seams gently and stop if the shell, clips, or internal stack resist.

Protect nearby connectors

Do not pull the halves apart or side-load board sockets. Reseat nearby ribbons and connectors before blaming a replacement battery.

Handle lithium cells carefully

Stop charging and avoid puncturing, bending, or compressing the cell if the battery is swollen, hot, leaking, or visibly damaged.

Battery safety handling

If the cell is swollen, hot, leaking or punctured, stop: do not charge it, do not lever it and do not bend or crease it. Use plastic tools only and recycle a damaged pack through Call2Recycle or an e-waste collection point.

Display pressure or dark spot

The battery sits behind the display on this model, so a pack that is too thick for the case presses on the panel and shows as a dark patch or uneven backlight once the case is closed. Check the case closes without pressure before final assembly.

Connector or ribbon reseat check

If the symptom appeared after opening the iPod or replacing a part, inspect and reseat nearby ribbon cables and connectors before assuming the replacement part is bad.

Guide checkpoint

Open ribbon-cable latches only as described; over-lifting or side-loading the latch can damage the connector. Do not fully separate the case halves until the remaining ribbons are released; the back panel can still be connected by ribbon cables.

Disassembly Guide

Disassembly guide summary: iPod 5th Generation (Video) Battery Replacement.

DifficultyModerate
Time10-20 minutes
Steps11
SolderingNo
Common toolsPlastic opening tool, Tweezers
Show all 11 installation steps
1

Before opening the iPod, confirm that the hold switch is locked. With the iPod screen-side down and facing you, the slider should sit all the way to the right.

2

Do not get discouraged if the iPod takes several opening attempts; work slowly until the case releases. Release the first bottom retainer clip with the plastic opening tool. Point the tool edge toward the metal rear case to avoid scratching the plastic front.

3

Use these retaining clip locations: four along each side, one on top, and two along the bottom. This helps avoid frustration and reduces the chance of scratching the plastic cover.

4

Each side of the iPod has four retaining clips. Use a plastic opening tool to separate the plastic front from the metal rear case. Slide the plastic opening tool into the iPod's left side with the tool edge pointed toward the metal rear case. A small guitar pick can help with opening. Place it in the seam and slide it around the case to release the clips more smoothly. Gently enlarge the existing crevice by wiggling the plastic opening tool and moving it to the left. Keep working this way until the entire side of the iPod is loose. Then slide a plastic opening tool to the right of the Hold button. Work very carefully while inserting the tool because the display is fragile.

5

Gently glide the plastic opening tool on the top of the display, making sure to release the retaining clips. The other sides of the iPod should now release easily. If they do not, work plastic opening tools along the right side the same way you did on the left side. In this step, separate the front of the device from the back about an inch (or a couple of centimeters). The iPod casing is now open, but do not fully separate the two halves yet. Two ribbon cables still connect the back panel to the remaining iPod assembly.

6

With angled tweezers or a plastic opening tool, slide the brown connector latch upward where it secures the orange battery ribbon cable. Pull from both sides of the latch. Lift it only about 1-2 mm to release the cable; do not lift farther or remove it, or the white connector may come with it. Do not raise the assembly very far; lifting too high could pull the battery connector out of the logic board. Move the brown connector straight upward. It is fragile and can break if shifted to the side. Hooks at the bottom hold the cable in place. If an arm breaks, reinstalling the battery cable becomes difficult; put the cable in the slot and press the brown holder into place to stop the cable from slipping out. Take the cable out of the connector.

7

At this stage there should be one orange ribbon cable still attaching the front housing to the back. At this stage you are able to take out and replace the blue rubber bumpers, or keep going with separating the case. You can replace the battery without separating the case, but opening it farther can make the work easier. Doing so requires one extra cable removal and adds some damage risk.

8

Raise the hard drive so the headphone jack ribbon connector is exposed. If the hard drive bumpers come loose, put them back with the notch seated in its original orientation.

9

With the plastic opening tool, gently raise the brown tab of the headphone ribbon cable connector. The tab can rotate up 90 degrees, releasing the ribbon cable. With your fingers, draw out the headphone jack ribbon cable.

10

The front and rear case halves should now be fully separated.

11

During this step, take care not to damage any headphone or battery ribbon cables. Slide a plastic opening tool between the metal case and the battery. Gently wiggle the tool while pressing it farther between the battery and back case. The battery adhesive should give so the battery can be removed from the rear panel.

Product-specific placement, reassembly, and check

  1. Prepare and access. Confirm the exact model and listing fit first. Use the existing steps as a disassembly guide, gather the specified tools, disconnect power where applicable, and keep screws and cable positions organized.
  2. Place New Custom Thin 2000mAh Battery. Seat the battery in the original battery location, route its lead or ribbon without a pinch, and reconnect it squarely.
  3. Reassemble without force. Reverse only the access steps needed for this repair, keep cables clear of case edges and screw posts, and close clips in stages.
  4. Validate before final closure. Before final closure, confirm boot and charging behavior and stop immediately for swelling, heat, odor, hissing, smoke, or leakage.

Stop condition: Stop if a connector, latch, screw, clip, housing edge, or the replacement part resists normal alignment. Recheck model fit, orientation, cable routing, and trapped hardware instead of forcing it.

After This Repair

Check What to do
Charge and calibrate Charge fully, let it stay on the charger a little longer, then use it through a normal discharge and charge cycle so the meter can settle.
Watch the internal stack If the display shows pressure marks, dark spots, or case bowing after reassembly, reopen and check battery thickness and cable routing.
Still not working? Check the dock connector, battery connector, storage load, and board power path before replacing another battery.

Battery Safety & Shipping

⚠️ Lithium-Ion / Li-Po Battery Safety. This product contains (or is) a rechargeable lithium-ion/lithium-polymer battery. Charge only with a compatible charger and unplug once fully charged. Avoid charging or storing in direct sunlight or other high-heat environments. Stop using and stop charging immediately if the battery swells, bulges, gets unusually hot, hisses, smokes, or leaks. Do not puncture, crush, bend, short-circuit, or try to "deflate" a swollen cell, and never press a lifted screen or case back down — it can rupture the cell. If electrolyte contacts your eyes, flush with clean water for 15 minutes without rubbing and seek medical care; on skin, wash with water and soap. Battery service should be done by a trained technician. Recycle through an electronics or universal-waste recycler, not household trash.

Shipping. A refurbished iPod shipped with its battery installed is handled as lithium-ion batteries contained in equipment (UN3481); a loose replacement cell is handled as a lithium-ion battery (UN3480). Carrier, packaging, and destination restrictions can vary, so follow the current checkout and shipping instructions for the offered route.

Worth Knowing

  • This is a new custom aftermarket high-capacity battery path, not an Apple OEM capacity or Apple OEM part number.
  • 2000mAh is a custom/supplier capacity label, not an Apple OEM rating.
  • A weak cell can cause short runtime, shutdowns, and very-low-battery loops, but charging cable, dock connector, battery ribbon seating, storage spin-up load, and board-level power faults can mimic battery failure.
  • Known original thin 30GB battery reference: 616-0229. This custom 2000mAh cell replaces the original but is not an Apple OEM part number.
  • Battery connector: brown slide-up FPC latch on the logic board. Lift 1-2 mm only; never pry sideways. Breaking the latch requires microsoldered connector or logic board replacement.
  • A thin orange Hold-switch ribbon runs under the battery. Lift battery from top edge only; peeling adhesive sideways tears the ribbon and locks the iPod into Hold permanently.
  • Can it run with no battery? Keep a working battery and a sound connector as the repair route. Owners report a 5th-generation board and display lighting up from a FireWire source with no battery fitted, but that is not normal use: do not feed power to the battery contacts to work around a dead cell, and do not treat bypass wiring as a repair.
  • EMC 2065 covers both 5G original and 5.5G Enhanced 30GB models. Both use the same 616-0229 thin battery.

Swollen Battery: What Owners Actually Run Into

How to tell a pack has swollen, before you open anything. Set the iPod face-up on a flat table and press one corner: a swollen pack makes it rock or sit proud instead of lying flat. Look along the seam in raked light for the plastic front lifting away from the metal back, and run a fingernail round it — a lip you can catch is the case being pushed open from inside. On this build the pack lies in the rear case directly behind the display, so the screen is the other tell: a dark blotch, a bright or discoloured patch, or a bowed panel is the cell pressing on it from behind. The click wheel is not the tell on this model — that belongs to the older 4th-generation and Photo layout, where the pack sits behind the wheel. When the old pack is out, lay it beside the replacement: a healthy cell is flat and stiff, a swollen one is domed and gives under a light press.

A swollen lithium battery is the most common reason a stored iPod Video comes back to life with case problems. Owners describe it as a "bloated" or "puffed up" battery — repair communities call it a "spicy pillow." Here is what it looks like in practice on the 5th generation, drawn from real owner reports.

Anecdotal owner reports (not a guarantee or authoritative proof): - An owner revived a 30GB iPod Video that had sat in a drawer for years: the battery had bloated enough that it needed replacing before anything else, and the case would not sit flush until the swollen pack came out. - Another owner charged an old unit overnight on a high-wattage iPad charger and noticed the rear panel starting to lift — a depleted pack fed by an oversized charger is a classic swelling trigger on these units. - A third replaced a bloated battery, then found the click wheel had stopped working afterward. On the 5G that is almost never the swelling itself — the pack lies in the rear case directly behind the display, not behind the wheel, so a swollen cell presses the screen rather than the controls — it is usually the Hold-switch ribbon or wheel flex cable disturbed during the repair. Lift the battery from the top edge only and recheck both ribbons before blaming the new part.

How it usually progresses: - It usually announces itself in stages: runtime drops from hours to minutes, then the rear panel starts to feel tight or sits proud at the seam, and in advanced cases the swelling presses the LCD from behind — dark pressure marks on the screen are the late warning.

What typically causes it: - The common triggers we see: years of storage with a fully drained pack, and charging a deeply discharged unit unattended on a high-wattage charger. If a stored iPod is coming back to life, charge it supervised on a standard USB port the first time.

Handle it safely: - A swollen, hot, or discolored pack is a fire hazard first and a repair question second: stop charging immediately, never puncture or press the pack flat, and never reuse a cell that has swelled or been deformed — replacement is the only safe path. - Keep sharp and conductive metal tools away from the battery and its board connector during removal — the colored wrapping on the pouch is structural, not packaging, and piercing it can short the cell.

Owners searching for this describe it as: ipod video swollen battery, ipod 5th gen bloated battery, ipod battery puffed up, ipod back cover bulging, spicy pillow ipod, ipod video back panel lifting.

Won't Charge: What Owners Describe

On the iPod 5th Generation Video, Won't Charge can describe more than one observable problem. These paraphrased owner reports are anecdotal starting points for diagnosis, not proof that any single part failed.

  • One owner reported that the iPod still synced after a repair but drew no charging power.

Owners searching for this describe it as: iPod 5th Generation Video Won't Charge, iPod won't charge, replacement battery won't charge.

Won't Turn On: What Owners Describe

On the iPod 5th Generation Video, Won't Turn On can describe more than one observable problem.

  • One owner reported that the iPod remained on the Very Low Battery screen, would not boot, and was not recognized after days on charge.

Owners searching for this describe it as: iPod 5th Generation Video Won't Turn On, iPod won't turn on, iPod has no power.

What Owners Report

These are anecdotal owner reports, not guarantees or authoritative proof that a particular part will fix a symptom. Use them as a troubleshooting starting point: confirm the symptom, run the quick checks, then match the fix.

Won't charge, won't hold a charge, or only lives on wall power

Owners describe it as: drains fast after a full charge; runs only on wall power, never from a computer; the charger is not noticed at all; stuck on "Charging, please wait"; dies the moment the charger is unplugged; a sad face with a low-battery sign; got wet and went silent.

Check first. Toggle Hold and hold Menu + Select 6–10 seconds; half an hour on a wall charger, and test a computer from its own port rather than a keyboard's; clean the 30-pin connector; swap the cable; then confirm the brown battery latch is closed — on a flash build, re-check the adapter ribbon too.

What fixes it. A battery matched to your build, thin for the 30GB and thick for the 60/80GB. A connector torn off the board is soldering work, and a unit that passes every check above ends at the board's charging circuit.

Caution. Lift that latch 1–2 mm straight up, never sideways, and never feed power to the battery contacts to work around a dead cell. Dry a wet iPod and clean corrosion with 90%+ isopropyl alcohol first. Swelling here presses the display, so replace a swollen cell. Reported by 41 owners.

Brand-new battery installed — and it still won't charge

Owners describe it as: fresh battery, same dead iPod; charging on a wall or car charger but never from a computer; syncs but will not charge; the new battery runs hot; a "constant state of charging" that never completes.

Check first. Suspect the new part: shelf-aged and dead-on-arrival cells are a repeat report here. Then re-check the install — flex fully home, brown clip down. A technician who works on these is blunt about it: most trouble after a disassembly is a cable not seated properly. Swap the USB cable too, because one that syncs can still have a broken charge line.

What fixes it. Return a dead-on-arrival cell. If several known-good batteries behave identically with a clean connector, the board's charging circuit is the standing suspect — board-level work.

Caution. A hot battery is a stop-everything event: disconnect it, do not reuse it. Oversized custom packs can make the charge icon misreport — judge by runtime. Reported by 23 owners.

New battery is in — now something else is wrong

Owners describe it as: drains within an hour; "Very low battery" refuses to clear; the screen flickers; the back cover no longer snaps tight; the sad-face support screen appears; controls stop responding; a squeal from the board.

Check first. Re-seat everything the job disturbed — battery flex home with the clip down, drive cable straight and latched, display ribbon locked. Flicker points at the battery connector making partial contact or at the display ribbon; a sad face at the drive cable; dead controls at the wheel ribbon and its ground tab.

What to expect. Apple's original 2005 rating for the 30GB build was up to 14 hours of music; the 60GB build and the 2006 Enhanced models carry their own separate ratings, and no replacement cell is promised any of them.

What fixes it. Connection re-work, usually, with no parts; straightened retaining clips or a new backplate for a cover that will not snap; a second battery, then a board check, if a stuck "very low battery" survives. Reported by 15 owners.

Completely dead — won't turn on at all

Owners describe it as: no response to any button; dies the moment external power comes off; the battery measures a healthy 3.8 V yet the iPod stays dark; drains overnight while switched off; boots to the Apple logo for a second and gives up.

Check first. Toggle Hold and hold Menu + Select 6–10 seconds, then an hour on a wall charger before trying again — a deeply drained cell cannot talk to a computer at first. This model charges over FireWire but never syncs over it, so a FireWire charger is a useful power-source test. Check the 30-pin connector for lint and bent or corroded pins.

What fixes it. A replacement battery first, as the cheapest known-good starting point. Still dead on every source with a clean connector and a good battery, and the question moves to the board — same-model troubleshooting puts a logic-board fault at the end of exactly that ladder.

Caution. A resting voltage says nothing about a cell under load, and both the overnight-charge rescue and the overnight-drain board verdict are single owner reports. Reported by 14 owners.

Battery-side diagnosis — the brown connector, a stuck "Very Low Battery", and safe opening

Owners describe it as: dead after work near the battery; stuck on a faint "Please wait, Very Low Battery"; looping on the start-up screen; hot, then dead; a battery that will not physically come out; a connector visibly off the board.

Check first. The brown latch is a slide-up type: lift it 1–2 mm straight up, never pry sideways. The Hold-switch ribbon runs under the battery, and the battery guide warns about the headphone and battery ribbons at that step. For a stuck faint low-battery screen, leave it on a wall charger, then reset with Hold off and Menu + Select.

What fixes it. The battery itself when it is worn or stuck down with old adhesive. A connector that has come away from the board is soldered to the logic board, so that is board-level work rather than another battery.

Caution. Stop charging anything that has run hot, and have the battery, its connector and the board inspected before further powered tests. Reported by 12 owners.

Display blank, glitched, or always lit after battery work

Owners describe it as: the screen glitches immediately after a battery replacement; the display sits crooked or unanchored; the screen never turns off; fine lines run across the panel.

Check first. The display ribbon. Flip up the black plastic tab that holds it on the board-side connector, re-seat the ribbon square, and close the lock again — a ribbon that looks home can still make partial contact. Then check what went in: a thick 60/80GB battery closed into a thin 30GB case does not sit properly, and a technician on this model traces "won't close, presses the screen" straight back to the wrong-build cell.

What fixes it. Re-seating the ribbon, most often. The correct battery for the case is the other half. Order a panel only once the ribbon, the latch and the battery fit are all cleared — a screen that is being pressed is not a failed screen.

Community signal. Reported by 4 owners.

Runs fine but won't sync — dock-connector and recognition checks

Owners describe it as: music plays but no computer sees the iPod; it boots to the restore screen now and then; recognition faded as the battery got weak.

Check first. Another cable and another USB port — a repair technician's first move on this family. Clean the 30-pin connector and look for lint and bent or corroded pins. Then reset (Hold off, Menu + Select) and, still connected, hold Center + Play/Pause until the Disk Mode screen: an iPod the computer's own disk tools can see is a software problem rather than a port one.

What fixes it. The 30-pin port is soldered to the logic board, so a damaged port is board-level work, not a trim part. A tired battery is the cheaper suspect when charging works and recognition comes and goes.

Caution. Reading an intermittent restore screen as early drive failure is one owner's interpretation, not a rule. Reported by 4 owners.

Bigger battery? Thin and thick fit rules, and custom packs

Owners describe it as: wanting the thick build's battery inside a 30GB thin case, or a bigger pack in the space a flash conversion freed up.

The rule is case depth. The 30GB is the thin case and the 60/80GB the thick one, and the cells are listed separately by build for that reason. The documented mistake runs one way: a thick cell in a thin 30GB case — a technician on this model traces "won't close properly" straight back to a battery bought for the larger-capacity iPods.

The other direction is not settled. A thinner cell in a thick case is a clearance and retention question rather than a proven prohibition, and no test we have covers every custom pack. Measure the pack, its connector and the clearance you actually have — a flash adapter stack changes it — and order the battery listed for the build you end up with.

Community signal. Reported by 3 owners.

Torn or broken Hold switch — what the repair actually is

Owners describe it as: the Hold-switch ribbon tore during a repair; the switch itself is loose or broken; debris fakes a Hold state.

Check first. Look into the switch slot for grit and work the slider several times. Then check the ribbon where it runs under the battery — that is where it tears, which is why so many of these start on a battery job.

What fixes it. The switch is part of the headphone-jack assembly and is serviced by replacing it, matched to your case: thin for the 30GB, thick for the 60/80GB. Accounts of running with the flex unplugged, or of debris alone locking a unit, stay owner reports rather than repairs we recommend.

About the later Classic. A different family with its own pages. One owner reports a thick Video jack-and-Hold assembly working in a thick Classic; that is a single account, and we promise interchange in neither direction — order the assembly listed for your own build. Reported by 3 owners.

After a board or screen transplant — what to re-check, and what a restore does

Owners describe it as: the support-site screen on boot after a board or screen transplant; a blank screen after a board swap; a freeze with a brand-new drive; a sad face immediately after a replacement board went in.

Check first. Everything the swap disturbed: release and re-close the brown clamp on the drive ribbon, re-seat the display ribbon and its lock, and confirm the battery flex is home with its clip down. A board swap disturbs the drive cable by definition.

Then restore. Owners who rebuilt these got there by formatting in Disk Mode and restoring afterwards, so expect a restore after a board swap — and a restore erases the iPod, so copy anything that exists only on it first.

What we will not claim. Nothing shows that a board swap by itself preserves or destroys your music, and the idea that the drive is paired to the board is speculation rather than an established mechanism. Reported by 3 owners, plus one sad face straight after a board replacement.

Frequently Asked Questions

Use these questions to narrow the part path before ordering. They keep each answer focused on a different diagnostic or fitment decision.

When is it unsafe to keep charging this iPod?

Stop immediately if the iPod smells burnt, the dock area looks melted, the battery is hot, swollen, or leaking, or liquid exposure is involved. Disconnect power, do not charge again, and inspect the battery, dock connector, and charge path before any further troubleshooting. A damaged lithium battery is a safety problem first and a repair question second.

Is this an Apple OEM battery?

No. This is a new custom aftermarket high-capacity battery path. The 2000mAh label is not an Apple OEM capacity or Apple OEM part number.

Does choosing 2000mAh prove the battery is the problem?

No. A tired battery can cause short runtime, shutdowns, and very-low-battery loops, but cable, charger, dock connector, battery ribbon seating, storage load, and board-level power faults can look similar.

What should I expect after replacing this battery?

After a full charge-and-discharge calibration cycle, the iPod should hold noticeably longer runtime. If runtime does not improve, recheck the battery ribbon seating, dock connector, and storage load.

Why can it charge but not sync?

On the 5G/5.5G Video, use USB through the 30-pin dock connector for charging and sync. If it charges but will not sync, separate charge-only cable, dock-pin damage, host software, Disk Mode, and storage state before treating it as a battery fault. A FireWire source charging the iPod does not test the USB path or the whole charge circuit: try a known-good USB cable and a port on the computer itself (not the keyboard's) before deciding which part is at fault. An aged battery can still take wall current while refusing a computer's, so a split like that is a clue, not a verdict.

Can storage trouble look like a bad battery?

Listen for repeated drive clicking and compare whether the symptom changes in disk mode or during restore. Reseat the hard-drive ribbon before replacing the battery again when power symptoms began after service. Listen for repeat clicking or repeated spin-up attempts before replacing storage parts. Check whether the iPod enters disk mode, restores cleanly, and is recognized by the computer. If a drive or flash adapter was just installed, recheck cable seating, adapter orientation, and formatting before buying another part.

What should I check before replacing this battery?

Inspect the battery connector and nearby ribbon paths before ordering another battery. Look for corrosion, torn flex material, or a connector that no longer clamps the battery lead cleanly. Reopen only as far as needed to inspect the areas touched during the repair. Compare the new symptom with what worked before the repair. Check cable seating, latch position, and part variant before replacing a second part.

Does the later Classic's battery fit this iPod Video, and the other way round?

Order the battery listed for the build you actually have. Suppliers do cross-list some cells across the Video and the later Classic, and the families use similar thin and thick packs — but a listing that names both is not a measurement of your unit.

Within the Video alone, thickness has to match the case: a technician on this model diagnosed a too-thick replacement simply as a 30GB iPod that had been sent a 60GB battery. Capacity ratings printed on aftermarket cells do not identify case height either.

So: check the case depth, the connector and the clearance you have — a flash adapter stack changes it — and treat a Classic listing as a pointer to that family's own pages rather than a promise of fit. We will not infer compatibility, or incompatibility, for every other iPod from one listing.

Is this an iPod Classic?

Apple's 'Classic' branding started with the 6th Generation (2007). This is the iPod 5th Generation (Video) / iPod with Video family, model A1136. Apple's official name for this model is iPod (Video) / iPod with Video.

Why people land on this part

Some buyers search for "dropped in water and now shows low battery please wait", "stops at the Apple logo but is recognized in iTunes", "new battery but very low battery sign still on", "replaced battery and now shows the apple.com/support screen", "run the iPod without a battery", or "battery drains in 2 minutes but is fully charged"; confirm the checks above point to this same part before ordering.

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