iPod Video 5G — Replacement Metal Framework

Before opening the iPod, confirm that the hold switch is locked. With the iPod screen-side down and facing you, the slider should sit all the way to the right.

Do not get discouraged if the iPod takes several opening attempts; work slowly until the case releases. Release the first bottom retainer clip with the plastic opening tool. Point the tool edge toward the metal rear case to avoid scratching the plastic front.

Use these retaining clip locations: four along each side, one on top, and two along the bottom. This helps avoid frustration and reduces the chance of scratching the plastic cover.

Each side of the iPod has four retaining clips. Use a plastic opening tool to separate the plastic front from the metal rear case. Slide the plastic opening tool into the iPod's left side with the tool edge pointed toward the metal rear case. A small guitar pick can help with opening. Place it in the seam and slide it around the case to release the clips more smoothly. Gently enlarge the existing crevice by wiggling the plastic opening tool and moving it to the left. Keep working this way until the entire side of the iPod is loose. Then slide a plastic opening tool to the right of the Hold button. Work very carefully while inserting the tool because the display is fragile.

Gently glide the plastic opening tool on the top of the display, making sure to release the retaining clips. The other sides of the iPod should now release easily. If they do not, work plastic opening tools along the right side the same way you did on the left side. In this step, separate the front of the device from the back about an inch (or a couple of centimeters). The iPod casing is now open, but do not fully separate the two halves yet. Two ribbon cables still connect the back panel to the remaining iPod assembly.

With angled tweezers or a plastic opening tool, slide the brown connector latch upward where it secures the orange battery ribbon cable. Pull from both sides of the latch. Lift it only about 1-2 mm to release the cable; do not lift farther or remove it, or the white connector may come with it. Do not raise the assembly very far; lifting too high could pull the battery connector out of the logic board. Move the brown connector straight upward. It is fragile and can break if shifted to the side. Hooks at the bottom hold the cable in place. If an arm breaks, reinstalling the battery cable becomes difficult; put the cable in the slot and press the brown holder into place to stop the cable from slipping out. Take the cable out of the connector.

At this stage there should be one orange ribbon cable still attaching the front housing to the back. At this stage you are able to take out and replace the blue rubber bumpers, or keep going with separating the case. You can replace the battery without separating the case, but opening it farther can make the work easier. Doing so requires one extra cable removal and adds some damage risk.

Raise the hard drive so the headphone jack ribbon connector is exposed. If the hard drive bumpers come loose, put them back with the notch seated in its original orientation.

With the plastic opening tool, gently raise the brown tab of the headphone ribbon cable connector. The tab can rotate up 90 degrees, releasing the ribbon cable. With your fingers, draw out the headphone jack ribbon cable.

The front and rear case halves should now be fully separated.

With a small plastic opening tool, release the black hinge clamping the hard drive ribbon cable. Rotate the tab upward 90 degrees toward the logic board to free the ribbon cable. With your forefinger, hold the ribbon cable in place; detach the drive from the ribbon cable. Confirm that the hard drive rubber side bumpers are installed on the drive. Use the side bumper installation guide for placement. If needed, transfer the blue foam padding from the hard drive to the replacement drive.

Take out the 3 black Phillips screws securing the front panel to the metal framework. Turn the iPod laterally 180 degrees and take out the three black Phillips screws that secure the front panel to the metal framework on the opposite side.

You may meet some resistance near the center of the device as you will find a mild adhesive used to help hold the two parts together. Carefully work along the iPod edge to separate the front panel from the metal framework. Lift the full framework away from the front panel; it carries the display, logic board, and click wheel. Confirm the click wheel button is seated before reinstalling the framework in the front panel.

The front panel should now be released from the remaining iPod assembly.

In this step, rotate the device so the black plastic tab is more accessible to you. Use a small plastic opening tool or fingernail to lift the black plastic tab that secures the display ribbon. The tab rotates upward 90 degrees toward the display and releases the ribbon cable. Use your finger to prevent the cable from lifting upwards. Rock the display loose from the frame, and next, draw it gently outwards to release the display's ribbon cable. You may have to raise the cable away from the 2 white pegs that poke through it near the side of the frame.

The display should now be released from the remaining iPod assembly. During reassembly, it is usually easier to seat the screen between the front panel and framework before connecting the cable. A new screen cable can be stiff enough to loosen the screen while the cable is being reconnected.

In this step, peel up the black tape holding the silver ground strap to the metal framework. The ground strap is very fragile, so make sure it does not break.

Turn the iPod over, then peel up the orange click wheel ground tab from the metal framework. Detach the thin ground tab only; do not detach the wider click wheel ribbon. Carefully press the logic board away from the metal framework, using the squares as push points. Mild adhesive secures the board to the framework, so avoid bending it by pushing too hard in one spot. The framework should now be free from the remaining iPod assembly.